Customer Success Story - Closing the Loop on Recycled Plastic (Kazakhstan)

Publish Time: 2026-09-15 13:30

Site Editor: CHAOXIN

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Closing the Loop on Recycled Plastic

How a Kazakhstan factory turns post-consumer plastic back into packaging film — on a film blowing line built to run on recycled pellets.How a Kazakhstan factory turns post-consumer plastic back into packaging film — on a film blowing line built to run on recycled pellets.

The customer's film blowing line in production, running on recycled pellets.

AT A GLANCE

Customer	Recycled plastic granulation and film plant
Market	Kazakhstan
Raw material	Recycled pellets made from post-consumer plastic waste
Equipment	Film blowing extruder line, compatible with recycled resin
On site	Extruder commissioning and full operator training by our engineer
Outcome	Stable running, high build quality — and a public recommendation from the customer

01 CUSTOMER BACKGROUND

This is a factory in Kazakhstan running a closed-loop production chain for recycled plastic. Waste plastic products from daily life are collected and sent to recycling granulation plants, where they are crushed, cleaned, and melted, then processed into recycled plastic pellets.

Our film blowing extruder takes these recycled pellets as its raw material. Through extrusion and film-blowing forming, high-quality plastic films are produced, which are further processed into packaging products — putting the same material straight back into use.

From baled post-consumer bottles to clean recycled pellets — the raw material that feeds the line.

02 THE CLOSED LOOP

Three steps turn household waste back into packaging, with no virgin plastic in between.

Step 01
Collect & granulate
Waste plastic from daily life is crushed, cleaned and melted, then pelletized into recycled granules.

Step 02
Extrude & blow
The film blowing extruder takes those pellets as raw material and forms high-quality film.

Step 03
Convert & reuse
The film is further processed into packaging products and re-enters the market.

We realise the circular reuse of plastic resources. Our machines are compatible with recycled materials, helping customers achieve green production and reduce the consumption of virgin plastic.

03 THE FILM BLOWING LINE

Recycled resin is a harder feedstock than virgin material — it varies batch to batch, so the line has to hold its output steady on its own. That is what the customer bought the machine for, and what it is doing on the floor every day.

The extruder, hopper and tower installed at the customer's plant.

Width control holding 1,503 mm against a 1,500 mm set point, with temperature and current monitored zone by zone from the main cabinet.

04 COMMISSIONING & TRAINING

Our engineer David travelled to the plant to complete the extruder setup and stayed to run a full training programme for the customer's staff. Every step was explained clearly, in detail and in practical terms — not just how to start the machine, but the working knowledge behind it.

The result was a team that could run the line on its own within days — as the customer put it, their operators had “in principle already learned” the machine before the engineer had even finished. Throughout the project, our sales engineer Ceci answered every question and kept the customer supported at each stage, so the start-up ran as smoothly as possible.

"Special words of appreciation to engineer David, who carried out the extruder setup, conducted full staff training and shared valuable practical knowledge. Everything was explained clearly, in detail and professionally, thanks to which we quickly mastered working with the equipment."

The customer's written review

05 WHAT THE CUSTOMER SAID

After the line went into production, the customer sent an unprompted written review of the whole project — the equipment, the service and the team behind it.

“The extruder fully lived up to our expectations: the equipment works stably, the build quality is at a high level, and technical support is truly top level. We are very pleased with the cooperation and confidently recommend this company to everyone looking for a reliable supplier of modern equipment and professional service."

The customer's written review

"Everything went smoothly." · "Your engineer taught us a lot — he is simply a master of his craft." · "You are a great team."

06 CLOSING

Recycled material does not have to mean compromised film. With a line built to handle it and an engineer on site to hand over the know-how, a recycling plant can close the loop all the way to the finished package.

If you are planning a recycled-film project or an equipment upgrade, feel free to contact us. From a single machine to a full production line, we can walk the journey with you.

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